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Lean Manufacturing

  • The course improves the "flow" or smoothness of work by eliminating unevenness from the system.
  • The knowledge of lean manufacturing assists you in the identification and steady elimination of waste.
  • You are in a liberty to pick the exam date of your choice within 3 months from your enrollment with us.
  • The quality learning is what we offer here at International Academy.
  • Easy learning with flexible payment options.
Contact our Counsellor for more details

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Course Description

Lean manufacturing, lean enterprise, or lean production, often simply, "Lean," is a production practice that considers the expenditure of resources for any goal other than the creation of value for the end customer to be wasteful, and thus a target for elimination. Working from the perspective of the customer who consumes a product or service, "value" is defined as any action or process that a customer would be willing to pay for.

For many, Lean is the set of "tools" that assist in the identification and steady elimination of waste (muda). As waste is eliminated quality improves while production time and cost are reduced. A non exhaustive list of such tools would include: SMED, Value Stream Mapping, Five S, Kanban (pull systems), poka-yoke (error-proofing), Total Productive Maintenance, elimination of time batching, mixed model processing, Rank Order Clustering, single point scheduling, redesigning working cells, multi-process handling and control charts.

There is a second approach to Lean Manufacturing, which is promoted by Toyota, in which the focus is upon improving the "flow" or smoothness of work, thereby steadily eliminating mura ("unevenness") through the system. the TPS has two pillar concepts: Just-in-time (JIT) or "flow", and "autonomation" (smart automation)

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Table of Content

  • What Is the Perspective of This Book?
  • Lean Manufacturing and the Toyota Production System
  • Inventory and Variation
  • Lean Manufacturing Simplified
  • The Significance of Lead Time
  • How to Do Lean—Cultural Change Fundamentals
  • How to Do Lean—The Four Strategies to Becoming Lean
  • How to Implement Lean—The Prescription for the Lean Project
  • Planning and Goals
  • Sustaining the Gains
  • Cultures
  • Constraint Management
  • Cellular Manufacturing
  • The Story of the Alpha Line
  • The Story of the Bravo Line: A Tale of Reduced Lead Times and Lots of Early Gains
  • Using the Prescription—Three Case Studies
  • The Precursors to Lean Not Handled Well
  • An Experiment in Variation, Dependent Events, and Inventory
  • Assessment Tools
  • A House of Lean
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Key Deliverables

  • Pay as you learn - Interest-FREE Instalment Plan
  • Support from subject matter experts through call and mail
  • Sample questions for better preparation
  • Certification for candidates scoring more than 40% marks in the exam.
  • Dummy Projects and Industry related project support available.

Course Packages

Distance Course:

  • Study material couriered to your address.
  • Support from subject matter experts on e-mail.
  • Sample questions for preparation.
  • Facility for taking online exam any time after completion of the training.
  • Certification for candidates scoring more than 40% marks in the exam.
  • Limited period discounts available. For more information call now

Course Eligibility

  • Minimum qualification is intermediate.
  • Those undergoing Graduation or have been completed their graduation degree (in the respective field) can also apply.


Lean Manufacturing applies the Lean philosophy. The lean philosophy is that wastages in the manufacturing process should be continuously eliminated. Wastage is considered to be anything which does not contribute to creation of value for the customer. Value is defined as anything that customers are willing to pay for.

Lean Manufacturing not only increases the efficiency of manufacturing processes but also may make them more effective in churning out better quality of products.

The Lean Manufacturing training program gives one complete knowledge and understanding about Lean philosophy and Lean Manufacturing. After doing this training program one will be able to apply lean principles in manufacturing processes.

The content of this training program has areas such as Elements of Lean Manufacturing, Primary Tools used in Lean manufacturing, Secondary Tools used in Lean Manufacturing etc. Every trainee, who completes this training program successfully, gets a certification in Lean Manufacturing from International Academy.

It will give you skills that will make you capable of working in the manufacturing sector. The manufacturing sector in India is set for a huge expansion as the focus of the incumbent government is to make India a top manufacturer. This training program will give you understanding about the processes of manufacturing and will enable you to avail of the opportunities in this sector.

Those working in the manufacturing sector should do this training program. Those who want to have a career in the manufacturing sector should do this training program. If you are a manager or a supervisor in a manufacturing company then you should do this training.

If you are a business or company involved in manufacturing then you should get your managers, supervisors and employees do this training program. International Academy has expertise in conducting this training program for employees of companies.

International Academy is a leader in training & development. This training program of International Academy has been devised after taking into consideration lean manufacturing needs of the industry. The program is highly affordable and convenient for trainees.

International Academy is promoted and led by alumni of IIT Delhi, MIT (Boston) and IIM (Calcutta). It is presently India’s largest education company for working professionals. It has provided training & certification to more than 60000 working professionals. It provides training & certification in more than 80 areas. The certification given by it is often in collaboration with top institutes of India.

International Academy’s clientele is not limited to India but extends across the globe. In 2012 International Academy won the Red Herring Top 100 Asia Award for innovation in the field of training & education. International Academy is ISO 9001 certified by TUV-SVD. It is registered with National Skill Development Agency, Government of India. Its commitment and record on quality is also reflected by the fact that it is a member of American Society of Quality (ASQ).

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Enrolment Options

You can enroll for our courses by paying through the following options:

  • You can pay online using - credit card / debit card / net banking
  • You can deposit cash in HDFC or ICICI branch. Please remember to email us a copy of the deposit slip.
  • You can drop a cheque in either HDFC or ICICI (ATM / bank branch).
  • You can courier the cheque to our office and we will take care of the rest.
  • Payment can be made for the appropriate amount depending on which option you decide to take.

* Pricing of some of the programs may vary. Please contact us for more details


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Excellent support and coordination from International Academy and training as well

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Aravind GS

The course was designed is well paced manner, the support from International Academy team has been great. Thanks

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Ramesh Walia

“It is a very useful course. The information given in the online course is simple to understand and complete in nature.

Vivek Joshi

Study material needs to have detailed information for better preparation.Kindly share the total correct ans of the test...

Prabin Kumar Nath

This course is very helpful for me to understand quality management and i will like to implement in our company

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Aryan Panwar

It was good experience

Nishi Kant Bhardwaj

very convenient, comprehensive and prompt.

Saravanan Sundarraj

Very Good Service... & I am very very HAPPY & 100% SATISFIED..

Mamta Singh

PPT of Agile is good. content of course if good. way of presentation by trainer is good.

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Course Duration
3 Month
Course Rating

No. of Professionals who have already been certified on till today


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